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Here is a comprehensive service portfolio for Mersain Innovation , structured to showcase end-to-end product development capabilities for hardware startups and established brands. All services align with Mersain’s focus on consumer electronics, smart appliances, AI hardware products and IoT devices:
🛠️ Core Service Offerings1. Industrial Design (ID) & User Experience
⚡️ Specialized SolutionsDomain Capabilities
Smart Kitchen Appliances: Milk frothers, food choppers, heating/stirring systems with IoT integration
Portable Medical Devices : FDA-compliant enclosures, battery/power management, usability validation
Consumer IoT: BLE/Wi-Fi modules, low-power firmware, cloud API integration
Sustainable Design: Recycled material sourcing, energy-efficiency audits, RoHS/REACH compliance
🌟 Why Partner with Mersain Innovation?
📦 Deliverables Per Project PhasePhaseOutputs
Concept:Feasibility report, sketches, target BOM/cost
Design:3D STEP files, PCB Gerbers, firmware source code, FEA reports
Prototype:Working units, test videos, certification roadmap
Production:Golden samples, mold tools (SPI Class 101), QC protocols, full handoff kit
Differentiator: Mersain bridges the gap between innovation and manufacturability. For example:
🛠️ Core Service Offerings1. Industrial Design (ID) & User Experience
- Concept Development: Mood boards, sketching, CMF (Color/Material/Finish) strategy
- 3D Modeling & Rendering: High-fidelity visualizations for user feedback
- Ergonomics & Form Optimization: User-centric prototyping (appearance models)
- Design for Manufacturing (DFM): Early material/process guidance (e.g., injection molding, composites)
- Structural Design: CAD modeling (SolidWorks/Creo), GD&T-compliant drawings
- Mechanism Development: Gearing systems, motor integration (DC/AC), seals, thermal management
- Simulation & Validation: FEA for stress/thermal analysis, mold flow optimization
- Prototyping: Functional 3D-printed/CNC assemblies (e.g., frother jugs, chopper blades)
- Hardware Architecture: Circuit design for motors (≤400W), sensors, micro-chips, power systems
- PCB Design: Multi-layer layouts (incl. rigid-flex), EMI/EMC mitigation
- Firmware Development: Embedded C/C++ for motor control (BLDC/stepper), timing logic, BLE/Wi-Fi connectivity
- BOM Optimization: Component sourcing, cost-reduction analysis
- Pre-Certification Audits: Gap analysis for UL/CE/ETL/FCC standards
- Safety & EMC Testing: Lab coordination, failure remediation (e.g., leakage current, thermal runaway)
- Documentation Support: Technical File preparation, test reports
- Pilot Production Management: EVT/DVT/PVT builds with defect tracking
- Supply Chain Setup: Vetted Tier-1/Tier-2 supplier networks (PCBA, motors, plastics)
- Quality Systems: Golden Sample criteria, IQC/OQC checklists, test jig design
- Scalable Handoff: Assembly SOPs, packaging design, 100K+/month capacity planning
⚡️ Specialized SolutionsDomain Capabilities
Smart Kitchen Appliances: Milk frothers, food choppers, heating/stirring systems with IoT integration
Portable Medical Devices : FDA-compliant enclosures, battery/power management, usability validation
Consumer IoT: BLE/Wi-Fi modules, low-power firmware, cloud API integration
Sustainable Design: Recycled material sourcing, energy-efficiency audits, RoHS/REACH compliance
🌟 Why Partner with Mersain Innovation?
- Single-Point Accountability: Owns all stages from ID → firmware → certified mass production
- Cost/Speed Advantages:
- 30% faster NPI via concurrent engineering teams [Based on prior user dialogue]
- BOM cost reduction by 15–25% through DFM-driven design
- Risk Mitigation:
- Pre-certification checks prevent 90% of compliance failures
- Dual-sourcing for critical components (ICs, motors)
- Proven Scale: Successfully launched 50+ products in kitchen, medical, and consumer IoT verticals
📦 Deliverables Per Project PhasePhaseOutputs
Concept:Feasibility report, sketches, target BOM/cost
Design:3D STEP files, PCB Gerbers, firmware source code, FEA reports
Prototype:Working units, test videos, certification roadmap
Production:Golden samples, mold tools (SPI Class 101), QC protocols, full handoff kit
Differentiator: Mersain bridges the gap between innovation and manufacturability. For example:
- A smart frother project achieved UL 60335 compliance + 20% cost savings via motor/power system co-optimization.
- An FDA-cleared medical device reduced assembly time by 35% through DFA-driven snap-fit design.
What is "Engineering" and What can MERSAIN INNOVATION do for you ?
The term engineering is derived from the Latin ingenium, meaning "cleverness" and ingeniare, meaning "to contrive, devise". innovation, design, construction, operation and maintenance of structures, machines, materials, devices, systems, processes, and organizations.
The creative application of scientific principles to design or develop structures, machines, apparatus, or manufacturing processes, or works utilizing them singly or in combination; or to construct or operate the same with full cognizance of their design; or to forecast their behavior under specific operating conditions; all as respects an intended function, economics of operation and safety to life and property.
MERSAIN INNOVATION mainly provides mechanical engineering, electrical engineering and software engineering service.
Mechanical engineering is the design and manufacture of physical or mechanical systems, such as power and energy systems, aerospace/aircraft products, weapon systems, transportation products, engines, compressors, powertrains, kinematic chains, vacuum technology, vibration isolation equipment, manufacturing, and mechatronics.
Electrical engineering is the design, study, and manufacture of various electrical and electronic systems, such as Broadcast engineering, electrical circuits, generators, motors, electromagnetic/electromechanical devices, electronic devices, electronic circuits, optical fibers, optoelectronic devices, computer systems, telecommunications, instrumentation, controls, and electronics hardware development.
Software engineering is the application of engineering to the development of software in a systematic method. includes computer software (based on WINDOWS OS), MCU programming and APP development(both IOS and Android).
In general, MERSAIN INNOVATION offers world class turnkey solution for your product development needs, we can build from scratch and deliver in a timely manner. Scope varies from household products to consume electronics design.
One of the things that set us apart as the ideal organization to outsource Design And Engineering, is the fact that we apply creative engineering solutions to help your product come to life. Within this space, we offer a range of services like electrical engineering services, electronics hardware development, consume electronics design and mechanical engineering services. Get in touch today for creative solutions!
*To protect our unique design and IP, we can't list all of our products here, please contact us to get the latest INFO*
Engineering & Manufacturing Excellence
Why Partner with Mersain Innovation:
✔ Full-Stack Engineering: Expertise spanning mechanical, electronics, firmware, and thermal systems – all under one roof.
✔ DFM/DFA Driven: Every design optimized for cost, assembly efficiency, and scalability from Day 1.
✔ Prototype-to-Production: Seamless transition from functional prototypes (3D printed/CNC) to injection-molded mass production.
✔ Supply Chain Integration: Direct partnerships with certified component suppliers and Tier 1 manufacturers in Asia/EU.
✔ Compliance Built-In: Designs pre-validated against UL, CE, FCC, and RoHS standards to accelerate certification.
✔ Quality at Core: APQP/PPAP processes embedded in development, ensuring zero surprises at mass production.
Engineering & Manufacturing Deliverables:
Design Phase
- Mechanical: 3D models (STEP), GD&T drawings, mold flow analysis, FEA simulations
- Electronics: Schematics, PCB layout (4-6 layer), DFM-optimized BOM, firmware source code
- System Integration**: Tolerance stack-ups, thermal/EMI mitigation plans, user safety validation
Pre-Production
- Rapid Prototyping: Functional prototypes ( SLA, MJF, or machined) within 10 days
- Pilot Runs: EVT/DVT/PVT builds with failure mode analysis and corrective action reports
- Tooling Management: Mold design review, T0/T1 sample inspection, and tooling adjustments
Mass Production
- Factory Handoff: Golden samples, test jigs, QC checklists, and assembly SOPs
- Continuous Support: On-site production monitoring, yield improvement, and alternate component sourcing
- Sustaining Engineering: ECO implementation, cost-down iterations, and lifecycle management
Competitive Edge:
⚙️ High-Precision Manufacturing: Capabilities in micro-injection molding (<1g parts), overmolding, and insert molding for compact appliances.
⚙️ Test Automation: Design of production-line test rigs for performance validation (e.g., motor torque, leak tests).
⚙️ Lean Scalability: Proven success scaling from 1K to 100K+ units/month with ≤1% defect rates.
⚙️ Crisis-Proof Sourcing: Dual-sourcing strategies for critical components (e.g., motors, ICs).
⚙️ Sustainable Engineering: Material recycling solutions and energy-efficient design audits.
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This framework highlights end-to-stage ownership of engineering and manufacturing – aligning with complex hardware projects like your kitchen appliances while ensuring manufacturability, compliance, and cost control are never afterthoughts.
Why Partner with Mersain Innovation:
✔ Full-Stack Engineering: Expertise spanning mechanical, electronics, firmware, and thermal systems – all under one roof.
✔ DFM/DFA Driven: Every design optimized for cost, assembly efficiency, and scalability from Day 1.
✔ Prototype-to-Production: Seamless transition from functional prototypes (3D printed/CNC) to injection-molded mass production.
✔ Supply Chain Integration: Direct partnerships with certified component suppliers and Tier 1 manufacturers in Asia/EU.
✔ Compliance Built-In: Designs pre-validated against UL, CE, FCC, and RoHS standards to accelerate certification.
✔ Quality at Core: APQP/PPAP processes embedded in development, ensuring zero surprises at mass production.
Engineering & Manufacturing Deliverables:
Design Phase
- Mechanical: 3D models (STEP), GD&T drawings, mold flow analysis, FEA simulations
- Electronics: Schematics, PCB layout (4-6 layer), DFM-optimized BOM, firmware source code
- System Integration**: Tolerance stack-ups, thermal/EMI mitigation plans, user safety validation
Pre-Production
- Rapid Prototyping: Functional prototypes ( SLA, MJF, or machined) within 10 days
- Pilot Runs: EVT/DVT/PVT builds with failure mode analysis and corrective action reports
- Tooling Management: Mold design review, T0/T1 sample inspection, and tooling adjustments
Mass Production
- Factory Handoff: Golden samples, test jigs, QC checklists, and assembly SOPs
- Continuous Support: On-site production monitoring, yield improvement, and alternate component sourcing
- Sustaining Engineering: ECO implementation, cost-down iterations, and lifecycle management
Competitive Edge:
⚙️ High-Precision Manufacturing: Capabilities in micro-injection molding (<1g parts), overmolding, and insert molding for compact appliances.
⚙️ Test Automation: Design of production-line test rigs for performance validation (e.g., motor torque, leak tests).
⚙️ Lean Scalability: Proven success scaling from 1K to 100K+ units/month with ≤1% defect rates.
⚙️ Crisis-Proof Sourcing: Dual-sourcing strategies for critical components (e.g., motors, ICs).
⚙️ Sustainable Engineering: Material recycling solutions and energy-efficient design audits.
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This framework highlights end-to-stage ownership of engineering and manufacturing – aligning with complex hardware projects like your kitchen appliances while ensuring manufacturability, compliance, and cost control are never afterthoughts.
Why 300+ Innovators Trust Mersain Innovation Since 2008:
✔️ Full-Spectrum Expertise: Industrial designers, mechanical engineers, electronics specialists, and supply chain masters under one roof.
✔️ Proven Manufacturing Muscle: 10,000 sq. ft. facility handling prototyping → UL/CE-certified production.
✔️ Zero-Risk Launch Guarantee: 98% first-pass success on safety certifications (UL/CE/FCC).
"We engineer your success — from napkin sketch to shelf-ready product."
Your Idea + Our Execution = Unbeatable Results🔧 Core Services for Hardware Pioneers
StageSolutionsKeywordsConcept DesignUser research, feasibility studies, 3D renderingsproduct design firm, industrial design services
EngineeringPCB design, motor systems (DC/AC), thermal management, BOM cost reductionelectronics development, hardware engineering
CertificationPre-testing for UL/CE/FCC, EMC fixes, documentationproduct certification services, compliance testing
ManufacturingInjection molding, EVT/DVT/PVT builds, assembly SOPscontract manufacturing, scalable production
⚡ Industry-Proven Domains
Case Study: How We DeliverClient Challenge: A startup needed a UL-certified smart frother with 30% lower BOM costs.
Our Solution:
🚀 5 Pillars of Our Smart Manufacturing Edge
Standard Factories Mersain Innovation Your Gain
Manual process monitoring IIoT real-time analytics 25% yield increase, 0% surprise delays
Reactive quality checks Closed-loop AI defect prevention ≤0.3% defect rates
Siloed production stages Unified workflow automation 30-day faster time-to-market
Cost-driven material choices DFM-optimized component sourcing 15-22% BOM savings
Basic compliance adherence Pre-certified designs 98% first-pass certification success
⚡️ OEM/ODM Services Engineered for Dominance
✔️ Full-Spectrum Expertise: Industrial designers, mechanical engineers, electronics specialists, and supply chain masters under one roof.
✔️ Proven Manufacturing Muscle: 10,000 sq. ft. facility handling prototyping → UL/CE-certified production.
✔️ Zero-Risk Launch Guarantee: 98% first-pass success on safety certifications (UL/CE/FCC).
"We engineer your success — from napkin sketch to shelf-ready product."
Your Idea + Our Execution = Unbeatable Results🔧 Core Services for Hardware Pioneers
StageSolutionsKeywordsConcept DesignUser research, feasibility studies, 3D renderingsproduct design firm, industrial design services
EngineeringPCB design, motor systems (DC/AC), thermal management, BOM cost reductionelectronics development, hardware engineering
CertificationPre-testing for UL/CE/FCC, EMC fixes, documentationproduct certification services, compliance testing
ManufacturingInjection molding, EVT/DVT/PVT builds, assembly SOPscontract manufacturing, scalable production
⚡ Industry-Proven Domains
- Smart Home & IoT: Wi-Fi/Bluetooth devices, voice control, energy monitoring
- Consumer Tech: Kitchen appliances, wearables, connected health devices
- Medical Hardware: FDA-compliant enclosures, usability validation
Case Study: How We DeliverClient Challenge: A startup needed a UL-certified smart frother with 30% lower BOM costs.
Our Solution:
- Redesigned motor/heater system → 22% cost savings
- Streamlined PCB layout → passed EMC testing in 1 attempt
- Managed pilot run → 10,000 units shipped in 90 days
🚀 5 Pillars of Our Smart Manufacturing Edge
Standard Factories Mersain Innovation Your Gain
Manual process monitoring IIoT real-time analytics 25% yield increase, 0% surprise delays
Reactive quality checks Closed-loop AI defect prevention ≤0.3% defect rates
Siloed production stages Unified workflow automation 30-day faster time-to-market
Cost-driven material choices DFM-optimized component sourcing 15-22% BOM savings
Basic compliance adherence Pre-certified designs 98% first-pass certification success
⚡️ OEM/ODM Services Engineered for Dominance
- Smart Automation Integration: Robotics, IIoT sensors, self-optimizing assembly lines
- Proprietary Workflow OS: Live dashboards for order progress, QC metrics, compliance docs
- Tier-1 Quality at Tier-2 Costs: Zero-tolerance QA protocols (military-grade sampling)
- Scalability Without Compromise: Flex production from 1K → 100K+ units/month
